Proximity Warning Systems That Protect Lives Around Heavy Machinery

Create intelligent safety zones around heavy vehicles, mobile plant, and industrial equipment. SensorZone alerts operators and pedestrian workers before a collision can occur - giving everyone the time they need to react.

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Trusted on 1000+ active sites across 17 countries

SensorZone PW Core proximity warning system installed on a roller at a road construction site
SensorZone PW Core proximity warning system installed on a roller at a road construction site

Proximity Warning Systems That Protect Lives Around Heavy Machinery

Create intelligent safety zones around heavy vehicles, mobile plant, and industrial equipment. SensorZone alerts operators and pedestrian workers before a collision can occur - giving everyone the time they need to react.

Get a Quote

Trusted on 1000+ active sites across 17 countries

Webber logo - SensorZone clientKomatsu logo - SensorZone clientGrundon logo - SensorZone clientFerrovial logo - SensorZone client
Cascades logo - SensorZone clientUnion Pacific logo - SensorZone clientLRS logo - SensorZone clientHubbard logo - SensorZone clientGrundon logo - SensorZone client
Grundon logo - SensorZone clientFerrovial logo - SensorZone clientWebber logo - SensorZone client

What is a Proximity Warning System?

A proximity warning system (PWS) is a safety solution that detects when a pedestrian worker enters a hazardous zone around moving equipment and triggers real-time alerts.

Unlike simple reversing cameras or audible alarms, a true proximity warning system delivers 360-degree detection, simultaneous alerts to both the vehicle operator and the worker at risk, and configurable warning zones that adapt to each machine and environment. SensorZone systems use a combination of RFID-based personnel tags and AI-powered camera detection to cover every blind spot and every scenario.

Trusted on more than 1,000 active sites across 17 countries, and proven over 140 million safe working hours, SensorZone is the proximity warning partner of choice for waste and recycling operators, construction firms, warehouses, ports, and mining organizations worldwide.

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SensorZone proximity warning systems use a combination of RFID-based personnel tags, UWB precision positioning, and AI-powered camera detection to cover every blind spot and every scenario. Whether you need to protect workers in a busy materials recovery facility, on a construction site, or in a warehouse, there is a SensorZone solution designed for that environment.

Trusted Across the Globe

1500+

Sites deployed worldwide

35,000+

Workers protected

17

Countries across 5 continents

"The SensorZone proximity warning system has emerged as a game-changer in our quest for enhanced safety measures."

— Regional Safety Director, Webber

1,000+
Sites that have deployed SensorZone
140 million
Working hours protected by SensorZone
14
Countries around the world
140
million working hours protected by SensorZone
12
countries worldwide have companies using SensorZone
SensorZone product range including proximity warning systems and AI camera detection unitsSensorZone proximity warning product range overview

How SensorZone Proximity Warning Technology Works

Each worker wears a lightweight, maintenance-free RFID tag that emits a unique identifier. Antennas mounted on heavy machinery detect these tags in a full 360-degree field around the vehicle. Detection zones are fully configurable, from tight one-meter radius for indoor forklifts to wider 30-meter zones for mining haul trucks.

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The moment a tag is detected within a warning zone, a triple-alert system activates simultaneously. The vehicle operator receives a visual dashboard alert and audible alarm, the at-risk worker feels a vibration and hears a tone from their personal tag, and a high-visibility beacon alerts everyone else in the surrounding area. This three-way alert ensures nobody is left unaware.

Every near-miss event is recorded and transmitted to the SensorZone Insights Platform, a cloud-based dashboard that provides real-time heat maps, incident trend analysis, geofencing data, and exportable reports. This data helps safety managers identify dangerous patterns before they lead to an accident and build evidence for continuous improvement audits.

How SensorZone Proximity Warning Technology Works

Our three-stage proximity warning process creates intelligent safety zones that detect, alert, and learn - protecting your workforce around the clock.

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1. Detection

Each worker wears a lightweight, maintenance-free RFID tag.

Antennas mounted on heavy machinery detect these tags in a full 360-degree field.

Detection zones are fully configurable, from a small 1-metre radius for indoor forklifts to wider 10-metre zones for larger machines.

PW Core tag-based proximity warning system with 360-degree RFID detection
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2. Alerting

The moment a tag is detected within a warning zone, a triple-alert system activates simultaneously.

The vehicle operator receives a visual alert and audible alarm, the at-risk worker feels a vibration from their personal tag, and a high-visibility alarm beacon alerts everyone in the surrounding area.

SensorZone proximity warning system detecting workers near heavy machinery
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3. Intelligence

Every event is recorded and transmitted to the SensorZone Insights Platform - a cloud-based dashboard that provides real-time heat maps, trend analysis and safety reports.

Our AI-powered platform sorts through your site safety data and alerts you to dangerous patterns before they lead to an accident.

SensorZone Insights Platform dashboard showing safety analytics and heat maps
SensorZone proximity warning detection system in action on a worksiteSensorZone system integrations with fleet management and safety platforms

Our Proximity Warning Solutions

PW Core uses RFID personnel tags and vehicle-mounted antennas to deliver reliable 360-degree proximity detection. Tags last 3+ years without recharging, and the system installs in under one hour per vehicle. PW Plus combines tag-based detection with AI-powered camera monitoring to detect both tagged workers and untagged visitors. Vision360 is a standalone AI camera system that uses machine-learning algorithms to detect people, vehicles, and objects without requiring any wearable tags at all. The SensorZone Insights Platform turns raw proximity data into actionable safety intelligence with real-time heat maps, geofence alerts, and compliance-ready reports.

Our Proximity Warning Solutions

From RFID tag detection to AI-powered camera systems, our modular product range scales to fit any site, any vehicle, and any number of workers.

Proximity Warning Core

Tag-Based Proximity Warning

The foundation of the SensorZone range. RFID personnel tags and vehicle-mounted antennas deliver reliable 360-degree detection. Tags last 3+ years without recharging, and the system installs in under one hour per vehicle.

Best for: Sites where all personnel can be tagged

View Proximity Warning Core →Proximity Warning Core RFID tag-based detection system for heavy industry sites

Proximity Warning Plus

Tag + Camera Hybrid System

Combines tag-based detection with AI-powered camera monitoring. This dual-layer approach detects both tagged workers and untagged visitors, and is the gold standard for proximity warning safety.

Best for: Mixed environments with visitors and contractors

View Proximity Warning Plus →Proximity Warning Plus hybrid tag and AI camera detection system

Vision360

AI Camera Detection

A standalone AI camera system that uses machine-learning algorithms to detect people and vehicles without requiring any wearable tags. Features color-coded distance alerts, live streaming, and video clips on demand.

Best for: Environments with lots of visiting workers, where it isn't feasible to issue everyone with a tag

View Vision360 →Vision360 AI camera-only proximity detection system

Insights Platform

Data and Analytics

Turns raw proximity data into actionable safety intelligence. View high risk areas using heat maps, track machine utilization, and get AI-powered worker reports and safety recommendations.

Best for: Proactively preventing incidents and changing on-sie safety behavior

View the Insights Platform →SensorZone Insights Platform cloud-based safety data analytics dashboard
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Industries We Protect

SensorZone proximity warning systems are engineered for the harshest environments and the most complex operational layouts. We serve waste and recycling operations including MRFs, transfer stations, and landfills. Our systems protect construction sites during earthmoving, demolition, and road works. We safeguard warehousing and logistics facilities including forklift zones, loading bays, and pedestrian walkways. Our technology is deployed in ports and terminals for container handling and ship-to-shore cranes, across drilling and mining operations, and in agriculture and forestry for harvest operations and timber yards.

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SensorZone proximity detection zone around heavy machinery at a waste siteSensorZone proximity warning bubble detecting workers near heavy equipment
SensorZone 360-degree detection zone around heavy machinery

Industries We Protect

SensorZone proximity warning systems are engineered for the harshest environments and the most complex operational layouts. We serve waste and recycling operations including MRFs, transfer stations, and landfills. Our systems protect construction sites during earthmoving, demolition, and road works. We safeguard warehousing and logistics facilities including forklift zones, loading bays, and pedestrian walkways. Our technology is deployed in ports and terminals for container handling and ship-to-shore cranes, across drilling and mining operations, and in agriculture and forestry for harvest operations and timber yards.

Find Your Industry Solution

Industries We Protect

SensorZone proximity warning systems are engineered for the harshest environments and the most complex operational layouts.

Waste & Recycling

MRFs, transfer stations, landfill operations, and RCV collection rounds.

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Construction

Earthmoving, road working, and confined construction sites.

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Warehousing & Logistics

Forklift zones, loading bays, and pedestrian walkways.

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Ports & Terminals

Container handling, ship-to-shore cranes, and straddle carriers.

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Drilling & Mining

Open-pit operations, underground passages, and haul roads.

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Agriculture & Forestry

Harvest operations and timber yards.

Learn More →

Why Safety Managers Choose SensorZone

Proven reliability across 140+ million safe working hours on 800+ active sites in 12 countries. Maintenance-free tags with 3+ year battery life and no recharging required. One-hour install with rapid retrofit on any vehicle type. 360-degree detection with configurable zones from 1 m to 30 m radius. A triple-alert system with simultaneous warnings to driver, worker, and surrounding area. Cloud-based Insights Platform with heat maps, trend analysis, and API exports. Scalable architecture from a single vehicle to an entire fleet. Global support with engineering teams in the United States (Dublin, OH) and the United Kingdom (Wimborne, Dorset).

Proximity warning system detecting workers near industrial equipmentSensorZone Insights Platform safety analytics and reporting dashboard
SensorZone Insights Platform mobile dashboard view

Why Safety Managers Choose SensorZone

Proven reliability across 140+ million safe working hours on 800+ active sites in 12 countries. Maintenance-free tags with 3+ year battery life and no recharging required. One-hour install with rapid retrofit on any vehicle type. 360-degree detection with configurable zones from 1 m to 30 m radius. A triple-alert system with simultaneous warnings to driver, worker, and surrounding area. Cloud-based Insights Platform with heat maps, trend analysis, and API exports. Scalable architecture from a single vehicle to an entire fleet. Global support with engineering teams in the United States (Dublin, OH) and the United Kingdom (Wimborne, Dorset).

Why Safety Managers Choose SensorZone

From maintenance-free hardware to actionable data analytics, here's what sets SensorZone apart.

140M+ Safe Hours

Proven reliability across 1,000+ active sites in 17 countries worldwide.

Worker safety icon representing 140 million safe working hours

3+ Year Battery Life

Maintenance-free tags with no recharging, reducing operational burden.

Battery icon representing 3-plus year maintenance-free tag battery life

One-Hour Install

Rapid retrofit on any vehicle type with minimal downtime.

Vehicle icon representing one-hour proximity warning system installation

360° Detection

No blind spots, with configurable zones from 1m to 10m radius.

360-degree detection icon representing full coverage with no blind spots

Triple-Alert System

Simultaneous warnings to driver, worker, and surrounding area.

Alert icon representing triple-alert warning system for driver, worker, and area

Actionable Data

Cloud-based Insights Platform with heat maps, trend analysis, and AI-powered analytics

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Scalable Architecture

Start with one vehicle and expand across an entire fleet without infrastructure changes.

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Proven Behavior Change

SensorZone is proven to improve safe working behaviors on site for the long term.

Global icon representing proven behavior change across worldwide deployments

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Frequently Asked Questions

Everything you need to know about proximity warning systems and how SensorZone can protect your workforce.

What is a proximity warning system?

A proximity warning system is an electronic safety device that detects when a pedestrian or worker enters a predefined danger zone around heavy machinery, and alerts both the equipment operator and the person at risk in real time. SensorZone systems use technologies such as RFID tags or AI cameras to provide continuous 360-degree detection.

How much does a proximity warning system cost?

The cost depends on the number of vehicles, the detection technology selected, and the size of the workforce being protected. SensorZone offers flexible pricing - please contact our team for a personalized quote based on your site requirements.

Are proximity warning systems a legal requirement?

While regulations vary by jurisdiction, safety standards such as OSHA guidelines in the United States and HSE in the UK strongly recommend the use of proximity detection and warning systems wherever pedestrians and vehicles share space. Many organizations are adopting them proactively to help reduce liability and lower incident risk.

Can SensorZone products be fitted to any vehicle?

Yes! SensorZone proximity warning systems are designed as universal retrofit solutions. They install in under one hour on excavators, dump trucks, forklifts, refuse collection vehicles, wheel loaders, telehandlers, and virtually any other mobile plant or heavy vehicle.

How long does installation take?

Most vehicles can be fully fitted with a SensorZone proximity warning system in under one hour. Our plug-and-play design requires no specialist tools or welding, and installation can be carried out by your own maintenance team or one of our certified engineers. Fleet-wide rollouts are typically completed in phases to minimise operational disruption.

How long does installation take?

Most vehicles can be fully fitted with a SensorZone proximity warning system in under one hour. Our plug-and-play design requires no specialist tools or welding, and installation can be carried out by your own maintenance team or one of our certified engineers. Fleet-wide rollouts are typically completed in phases to minimise operational disruption.

Do SensorZone systems work indoors and outdoors?

Yes. SensorZone systems are designed to operate reliably in both indoor and outdoor environments. Proximity Warning Core uses RFID technology that performs consistently in warehouses, tunnels, and confined spaces where GPS signals are unavailable.

What maintenance do the tags and antennas require?

Very little. Personnel tags are sealed, waterproof units with batteries that last approximately three years - no charging required. Vehicle-mounted antennas are hardwired to the ignition and have no consumable parts.

Frequently Asked Questions About Proximity Warning Systems

What is a proximity warning system?

A proximity warning system is an electronic safety device that detects when a pedestrian or worker enters a predefined danger zone around heavy machinery and alerts both the equipment operator and the person at risk in real time. These systems use technologies such as RFID tags, UWB, radar, or AI cameras to provide continuous 360-degree detection and are widely used in construction, waste management, mining, warehousing, and other heavy industries.

How much does a proximity warning system cost?

The cost of a proximity warning system depends on the number of vehicles, the detection technology selected, and the size of the workforce being protected. SensorZone offers flexible pricing with no per-user subscription fees on base hardware. Contact our team for a personalized quote based on your site requirements.

Are proximity warning systems a legal requirement?

While regulations vary by jurisdiction, safety standards such as OSHA guidelines in the United States and the Workplace Transport Safety guidance from the UK HSE strongly recommend the use of proximity detection and warning systems wherever pedestrians and vehicles share space. Many operators adopt proximity warning systems proactively to reduce liability, lower insurance premiums, and demonstrate duty-of-care compliance.

Can SensorZone systems be fitted to any vehicle?

Yes. SensorZone proximity warning systems are designed as universal retrofit solutions. They install in under one hour on excavators, dump trucks, forklifts, refuse collection vehicles, wheel loaders, telehandlers, and virtually any other mobile plant or heavy vehicle.