Products/RCV Smart Loader
Waste collection

RCV Smart Loader

Proximity warning for refuse collection vehicle bin lifts. Protect collection crews without slowing down the round.

Detection zone around the bin lift at the rear of a refuse collection vehicle
Detection zone around the bin lift of a refuse collection vehicle
Overview

Making automatic bin lifts safer

There have been several serious incidents involving refuse collection vehicle bin lifts, including a fatality in the United Kingdom in January 2023. In the United States, the injury rate for waste collection workers in 2022 was 4.7 cases per 100 full-time workers, up 17.5% on the previous year.

To address the problem, we adapted our proven proximity warning technology for RCV bin lifts, improving worker safety and behaviour without compromising the efficiency of collection rounds.

90 to 98%
Reduction in danger-zone entries in a five-vehicle pilot
4.7
US injury cases per 100 collection workers in 2022
17.5%
Year-on-year rise in that injury rate
3+ yrs
Tag battery life, no charging
How it works

How the RCV Smart Loader works

01
Detection zone around the bin lift

A zone around the bins

Proximity warning technology creates a detection zone around the bin or bins in the lift at the rear of the vehicle.

02
SensorZone personnel tag

Every worker has a tag

Each member of the collection crew wears a SensorZone personnel tag.

03
SensorZone in-cab display

A display for the driver

An in-cab display alerts the driver whenever a crew member is inside the zone.

In operation

What happens during a lift

If a tagged worker is in the detection zone, the system stops the full lift cycle, vibrates the worker's tag, alerts the driver and can flash an additional visual warning for the crew.

Correct loading with the worker outside the zone
Correct loading

Worker outside the zone

The alarm is not activated and the automatic lift cycle takes place as normal.

Incorrect loading with the worker inside the zone
Incorrect loading

Worker inside the zone

The alarm activates, worker tags vibrate and the lift is cancelled until no tag is present in the zone.

Why SensorZone

Why choose the RCV Smart Loader?

Proven technology

Based on SensorZone proximity warning, configured for bin lift safety.

Quick to retrofit

Fit it to your existing fleet, or we can train your engineers to self-install.

Easy to understand

Simple for crews to learn and clear to follow out on the round.

Enforces correct practice

Stops unsafe lifts and changes behaviour, reducing risk to your workforce.

Minimal impact on rounds

Designed to protect crews without slowing down collections.

Optional data package

Monitor behaviour change over time with event data and reporting.

Graph of danger-zone entries falling during a collection trial
Results

Changing behaviour while maintaining efficiency

During trials on live collection rounds, operators responded well to the system, the risk of injury fell and the impact on collections was minimal. Within a four-hour round, crews quickly adjusted their distance from the bins during the lift.

In longer-term use on a five-vehicle pilot, danger-zone entries fell by 90 to 98% compared with pre-intervention data, showing the clear behaviour change the Smart Loader prompts.

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Get in touch

If you have any questions about the RCV Smart Loader, or would like to speak to a member of our team, fill in the short form and we will get back to you promptly.

OfficesWimborne, UK & Dublin, Ohio
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FAQ

Frequently asked questions

See all waste and recycling FAQs →
How does the RCV Smart Loader stop an unsafe lift?

If a tag-wearing crew member is inside the detection zone around the bins, the system prevents the full lift cycle from running until no tag is present in the zone.

The worker's tag vibrates, the driver is alerted on the in-cab display and an additional visual warning can flash to warn the rest of the crew.

Trials on live rounds showed minimal impact on collections, as crews quickly adjusted how far they stand from the bins during the lift.

No. The tags are long-life with no maintenance or recharging required.